1 PF600-1 rev a 9/2004 product: www.cdpoweronline.com corporate: www.cdtechno.com product: www.cdpoweronline.com specifications , all models input 600 watt single output high density ac/dc converter PF600-1 ? 90 -264vac input range ? power factor co rrected ? harmonic correction to en61000-3-2 ? 600w over 90-264vac range ? high efficiency - up to 89% ? safety isolated output output parameter symbol conditions min typ max units output power p o 90-264vac 0 600 w output voltage v o all line, load, temp, & 90% 36 48 59 vdc the PF600-1 ac-dc converter provides a fully integrated, high density, high performance solution for the front-end of a distributed power architecture (dpa). this unit will deliver the full-rated 600w of output power over the entire input range of 90-264vac while providing harmonic correction to en61000-3-2. unlike competitive offerings, the pf600 provides a fully-isolated output , permitting implementations with either isolated or non-isolated dc-dc converters. parameter symbol conditions min typ max units input operating voltage v in all line, load (1) , & environmental 90 264 vac input frequency f 47 66 hz power factor pf >25% load 0.95 0.99 1.0 inrush current i i 240vac, average over 1 cycle 10 a rms input current harmonics complies with en61000-3-2 ef?ciency 90 vac input, 600w load 86 % 264vac input, 600w load 89 % note1: full output power available at input voltages above 90vac; derate output linearly to 550w at 85 vac input. output current i o 0 12.5 a output holdup t h 470uf bulk capacitor, full load 20 msec ripple and noise (pard) 100khz-20mhz , 850 mv pp 50 ?, no output caps overload protection output short circuit 16 20 a transent load step duty cycle, on/off 35/1600 msec 5%-100% load, static load, 0-100 o c 44.5 48 50.5 vdc low frequency ripple 470 f bulk cap, full load 2.2 v pp iso900 1 certified the wide-range input voltage of 85- 264vac facilitates use in products designed for global deployment. the isolated output permits the user to polarize the output as the need for the speci?c application dictates. the high-efficiency architecture and baseplate-cooled design simplify thermal management. the low-pro?le package makes this an ideal choice for 1u chassis applications where density and efficiency are strategic design considerations. proprietary design techniques combined with automated manufacturing in fully iso-9001approved facilities results in a compact, reliable, and ef?cient product that provides a cost-effective solution. with global safety agency approvals, the pf600 is a comprehensive solution to a complex problem bounded by the competing pressures of development cycle time, ef?ciency, cost and packaging. ? -10oc to +100oc baseplate ? 48v output ? remote on/off control ? dc good signal ? auxiliary output ? 300khz fixed frequency ? cu l, vde approv ed to 60950-1
2 PF600-1 rev a 9/2004 product: www.cdpoweronline.com parameter conditions min typ max units isolation selv to en60950 input to output 4242 vdc input to baseplate 2121 vdc output to baseplate 707 vdc quiescent input power standby output unloaded shutdown condition (thermal or external) 105vac input 1.5 w 230 vac input 2.5 w output enabled but unloaded 105vac input 44 w 230vac input 42 w startup delay 1 2 sec auxiliary output voltage (v aux ) 10 12 14 vdc current (i aux ) 0 -- 50 ma ripple and noise 500 mv pp protection current limited input protection external fusing, recommended value 10 a temperature baseplate temperature operating -10 +100 c storage -55 +125 c shutdown +100 +125 c switching frequency 255 300 345 khz weight 260 g general specifications remote on/off isolated signal pair (inh+, pin 10 and inh-, pin 11) provides for output inhibit function. open or logic high (>3v) enables the output; short between the pair or a logic low (<0.5v) inhibits the output. standby output remains active during inhibit. dc ok an open-drain logic output (dcok+, pin 12) referenced to the power output return (vo-, pin 7) monitors the output voltage. during normal operation, this is a logic low until the output voltage falls below 36.0v min / 39.5v max. high impedance when the unit is unpowered and until output has risen above 38.0v min / 41.5v max for a period between 140ms and 460ms. a separate return pin (dcok-, pin 13) is provided for this signal, with a low-value resistor to the output return. additional features temperature monitor the open circuit voltage present between the inhibit pin (inh+, pin 10) and inhibit return pin (inh-, pin 11) falls as the internal temperature rises. this voltage does not exceed 10v; the converter will be disabled when this voltage falls below approximately 3v. additional information is available in application note acan-16. holdup output holdup is in direct proportion to the value of the bulk capacitance placed across pins c+ (pin 4) and c- (pin 5). minimum value required is 100uf; maximum value is 1000uf. ripple current rating for this capacitor is >3a rms at 300khz. typical holdup using a 470uf cap is 20msec. additional information is available in application note acan-10. parameter conditions min typ max units input voltage rms 280 v peak, continuous 400 v peak, single event 500 v temperature -55 +125 c signal inputs and outputs voltage -0.3 +15 v current -10 +10 ma absolute maximum ratings values beyond these ratings may damage or permanently degrade the unit
3 PF600-1 rev a 9/2004 product: www.cdpoweronline.com additional features continued auxiliary output an auxiliary output (v aux ) is provided (aux+, pin 8 and aux-, pin 9) as a bias for auxiliary circuitry. the nominal output voltage is 12v, but may rise to 14v at no load and may fall to 10v at full load. this output is present when the input exceeds about 30vac and, with a 470uf bulk capacitor across the c+ (pin 4) and c- (pin 5) terminals, remains in speci?cation for at least 4 seconds after collapse of the main output (v o ) when the input is removed. this output is powered from the bulk capacitor which remains charged during shutdown periods. maximum output current from v aux is 50ma. overload of this current-limited output may affect the operation of the pf600. the output is isolated from all other conections; selv to en60950. passive load share the output voltage of the PF600-1 falls moderately in response to both temperature and load current. conse - quently, the combined effect contributes to balancing of the total load current among units connected in parallel. this response is commonly referred to as passive load sharing or droop sharing. additional information on parallel operation of the PF600-1 is available in ap - plication note acan-09. output current limit output current limit inception occurs between 13.1a and 15.6a (115% 10%) at working output voltages. over the full range of output voltage, the available current will be between 6a and 20a. when the output voltage falls under an overload condition, the output is disabled after a short time (typically 35ms at short circuit) and retries at intervals of about 2 seconds until the overload condition is cleared. thermal shutdown thermal protection occurs at 100oc minimum at the baseplate. a small degree of hysteresis is included to ensure clean switching. see absolute maximum ratings. input protection an input fuse is required external to the pf600 module. recommended maximum rating is 10a, 250v hbc. a ?lter and other voltage-limiting circuitry is required at the input when the unit is to be supplied from ac mains. these are necessary not only for emc compliance, but also to prevent differential transient voltages from being applied between the input terminals of the module that could damage the unit. additional information on input protection is available in application notes acan-12 and acan-13. input undervoltage protection no damage will result from operation at voltages below the speci?ed operating range. available power will de - crease below 90v, and at a voltage below 85v (typically 82vac) the main output is switched off. emc requires an external ?lter to achieve compliance with en55022 and fcc conducted and radiated levels at the input or other standards as dictated by the application. complies with en61000-3-2 limits for harmonic currents at input. en55082-1 and en55082-2 at levels to be determined. additional information on emi ?ltering is available in application note acan-14 (pending). for additional support or application notes for the PF600-1, please visit our website at http://www.cd - poweronline.com/products/appnotes.asp . or call your local representative.
4 PF600-1 rev a 9/2004 product: www.cdpoweronline.com power electronics division, americas 3400 e britannia drive, tucson, arizona 85706 tel: 800.547.2537 fax: 520.295.4197 c&d technologies, emea/asia-paci?c milton keynes mk14 5bu uk tel: +44 (0)1908 615232 fax: +44 (0)1908 617545 any data, prices, descriptions or speci?cations presented herein are subject to revision by c&d technologies, inc. without notice. while such information is believed to be accurate as indicated herein, c&d technologies, inc. makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or complete - ness of such information. further, because the product(s) featured herein may be used under conditions beyond its control, c&d technologies, inc. hereby disclaims all warranties, either express or implied, concerning the ?tness or suitability of such product(s) for any particular use or in any speci?c application or arising from any course of dealing or usage of trade. the user is solely responsible for determining the suitability of the product(s) featured herein for users intended purpose and in users speci?c application. c&d technologies, inc. does not warrant or recommend that any of its products be used in any life support or aviation or aerospace applications. .000 [0.00 ] .000 [0.00] .560 [14.22 ] .215 [5.46 ] ?.040 [1.02] 8 places ?.062 [1.57] 5 places m3 thread 4 places .225 [5.72 ] 1.275 [32.39] 1.725 [43.82] 2.050 [52.07] 2.325 [59.06] 2.050 [52.07 ] 3.650 [92.71 ] 3.800 [96.52] 4.350 [1 10.49] 4.500 [1 14.30] 4.775 [121.29] .675 [17.15] 1.025 [26.04 ] 1.525 [38.74 ] .875 [22.23 ] .225 [5.72 ] 2.325 [59.06 ] 5.000 [127.00 ] 2.550 [64.77] vo primar y pins are at high vo lt ag e ca ution l see user manu al before connecting n e 1 2 3 c+ primar y sec ondar y au x dc ok inh 10 12 13 11 5 4 8 9 7 6 + + - - c- + - - + mechanical y x notes: all measurements are in inches (mm) weight: 0.6 lb (260g) net terminations the table below delineates the pin designations and functions: ref name function pin diameter direction x pos in. (mm) y pos in (mm) p 1 l input line .060 in 0.187 (4.76) 1.215 (30.85) p2 n input neutral .060 in 0.187 (4.76) 1.690 (42.92) p3 e input earth ground .060 baseplate 0.187 (4.76) 2.002 (50.85) p4 c+ capacitor positive .040 in/out 2.008 (51.01) 1.040 (26.41) p5 c- capacitor negative .040 in/out 2.008 (51.01) 0.627 (15.93) p6 vo+ positive output .060 out 4.715 (119.75) 1.490 (37.84) p7 vo- negative output (2mm) .060 out 4.715 (119.75) 0.990 (25.14) p8 aux+ auxiliary output postive .040 out 4.310 (109.48) 0.990 (25.14) p9 aux- return for p8, isolated from other pins .040 out 4.465 (113.40) 0.990 (25.14) p10 inh+ inhibit/temperature monitor .040 in/out 3.442 (87.42) 0.831 (21.11) p11 inh- return for p10, isolated from other pins .040 in/out 3.442 (87.42) 0.990 (25.14) p12 dcok+ output good signal, negative-going .040 out 3.600 (91.44) 0.831 (21.11) p13 dcok- return for p12, connected to p7 via 47 w . 040 ref 3.600 (91.44) 0.990 (25.14) notes: general tolerance .015 pin location tol .005 pins 1,2,3,6 & 7 = ?.062
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